What is UHMWPE and What is it Used For?
UHMWPE is a type of thermoplastic made up of types of molecules that are entangled together. This makes it difficult for the material to break down, even after being abused in the heat of a manufacturing process.
As you may know, UHMWPE is used in several industries, including automotive Parts and Automotive Components, it is also used in medical devices, sporting goods, tooling, and more.
You can contact us for the best grades of UHMWPE Rods, sheets & components in India.
We are based in Mumbai but can cater for clients worldwide. In this blog post, we will explore some of the unique properties of UHMWPE and how it can benefit your business.
How is UHMWPE made?
UHMWPE is synthesized by building long molecules of ethylene. These molecules are several orders of magnitude longer than those of high-density polyethylene (HDPE), due to a synthesis process based on metallocene catalysts.
This results in UHMWPE molecules typically having 100,000 to 250,000 monomer units per molecule each compared to HDPE's 700 to 1,800 monomers.
UHMWPE is processed by various techniques that include compression moulding, ram extrusion, gel spinning, and sintering. UHMWPE has been processed since the early 1960s and it was originally manufactured for different applications.
The manufacturing procedure used for UHMWPE today was done later in the late twentieth century in part due to favourable materials properties.
What are the benefits of UHMWPE?
UHMWPE offers some significant benefits over traditional plastics.
- First and foremost, UHMWPE is extremely strong, and this makes it perfect for use in areas where durability and abrasion are essential, such as worn parts, guides in different machineries and also for medical devices.
- Additionally, UHMWPE has a very low coefficient of friction and hence becomes a self-lubricating material.
- UHMWPE has excellent resistance to stress and is highly resistant to cracking. Abrasion and wear resistance is good enough that we can say it's 15 times more resistant to abrasion than carbon steel
- UHMWPE makes it suitable for difficult-to-manufacture shapes, such as surgical implants.
- Lastly, a big advantage of UHMWPE is that it is food grade (FDA approved) and hence can be easily used for food applications
We are an ISO 9001 : 2015 company hence apart from offering quality range of products, our consignments are delivered within the stipulated time period.
Applications for UHMWPE
UHMWPE is a type of plastic made of carbon and hydrogen molecules. UHMWPE Sheets Supplier in Mumbai can be used in various applications. This includes:
- UHMWPE sheet is a tough, resistant material that provides protection for metal surfaces and keeps solid materials like sand, wood chips, or coal moving smoothly through a chute/hoppers.
- UHMWPE Parts are used for packaging, conveyor, and food processing machinery as well as star wheels and idler sprockets. It's a strong, tough material that can handle heavy loads with ease.
- Choosing UHMWPE Wood Replacement is a wise decision as it offers a very low moisture absorption. And, it's a popular material for marine construction and docks fender pads, pile guards, and anti-skid walkways are also used for shoe guides. UHMWPE does not rot, corrode, splinter, or be damaged like wood.
How is UHMWPE made?
Conclusion
UHMWPE has a diverse range of uses from manufacturing parts to medical as well as in wire and cable applications. This is due to its long list of benefits which meet specific requirements for many different jobs. It is also resistant to chemicals. Polestar Polymers caters to large no. of industries and provide UHMWPE rods and sheets in custom sizes for a variety of applications. Call us on +91 7798266778 to get a quote today.