Why are plastics replacing metal & wood in so many applications?

Table of Contents:

• Introduction
• Wood vs Metal vs Plastic
• Why are industrial plastic parts replacing metal and wooden parts?
• Conclusion

Introduction

When you think of plastic, do you imagine a flimsy grocery bag? The reality is, plastics are much more than that. Industrial thermoplastics have the potential to replace traditional materials like metals and wood in virtually every application. Once seen as a cheaper and inferior alternative, the evolution of modern thermoplastics has revolutionized the field.

Still not convinced?

As a leading manufacturer of plastic components in Mumbai, we have seen industrial plastic components surpass metal and wood, making them the preferred and dominant material for industrial applications. In this blog, we will not only explain the advantages of replacing metal and wood with plastic, but also provide practical examples and evidence to inform and convince you about their superiority.

Difference between Wood, Metal, and Plastic:

In the table below, we have highlighted the difference between these three materials. This emphasizes the distinct advantage of industrial plastic over wood and metal, showcasing its unique properties.

Wood vs Metal vs Plastic

There is a range of industrial plastics available with distinctive properties and applications. However, plastic parts are increasingly being utilized as a replacement for metal and wooden components. In the next section, we will explore the shift in material preference in modern industrial processes.

Why are industrial plastic parts replacing metal and wooden parts?

• Cost Efficiency: Industrial Plastics are often more cost-effective than metal and wood. This is especially true for mass production, where the economies of scale favor plastic manufacturing.

• Design Flexibility: Plastics can be molded into complex shapes, such as plastic rods, sheets, and customized machine components, according to specific design requirements. This flexibility allows for innovative designs and functionalities that may not be achievable with metal or wood. 

  For instance, plastics can be transparent, allowing for the creation of see-through components, or they can be colored, allowing for the creation of vibrant and eye-catching products. This wide range of customization options makes industrial plastics a versatile choice for various applications.

• Weight Savings: Plastics are generally lighter than metal and wood, making them ideal for applications where weight reduction is critical, such as in the automotive and aerospace industries. This also helps lower the overall transportation costs. 

  For instance, a plastic component can be up to 50% lighter than its metal counterpart without compromising strength or durability. This significant weight reduction can translate into fuel savings in transporting goods, making industrial plastics a cost-effective and environmentally friendly choice.

• Durability and Resistance: Many types of plastics, such as HDPE, PVC, and PET, are highly durable and resistant to corrosion, chemicals, and weathering. This makes them suitable for outdoor applications and environments where exposure to harsh conditions is expected. 

  For instance, PVC pipes are commonly used in water distribution networks, irrigation systems, sewerage systems, and industrial piping, where durability, resistance to corrosion, and longevity are essential, especially in outdoor and exposed environments.

• Versatility: Industrial plastics offer various properties, from flexible and transparent to rigid and opaque. This allows for the use of plastic in diverse applications across industries, including packaging, construction, electronics, healthcare, and more. 

  For instance, in the automotive industry, plastics are used to produce lightweight and fuel-efficient car parts. In the healthcare sector, they are used to create sterile and durable medical equipment. These real-life examples demonstrate the practicality and effectiveness of industrial plastics.

Read More: How to choose the right PVC for your application? 

• Environmental Considerations: Some plastics are recyclable, and advancements in eco-friendly plastics are not just reducing the environmental impact of plastic usage, but also providing a sustainable choice for industries. Using plastics in specific applications can also contribute to energy savings and sustainability efforts, giving you the confidence to make a responsible choice.

• Maintenance and Longevity: Plastics often require less maintenance than metal or wood, as they are less prone to rust, rot, and decay. They can also have a longer lifespan in many applications

  For instance, PVC components are widely used in commercial outdoor spaces, where low maintenance, longevity, and resistance to rot and decay are desired.

• Safety and Comfort: Plastics can be designed to be safe, non-toxic, and comfortable to use. For example, plastic components can be ergonomic and resistant to sharp edges in furniture applications. 

  Few grades of Polyacetal (POM) and HDPE plastic are FDA-approved, making them suitable for use in applications where food is in contact without affecting our health. This ensures that industrial plastics can meet the safety standards required in various industries. 

• Insulation Properties: Certain types of plastics, such as premium-quality PEEK, PTFE, and HDPE rods and sheets, offer excellent insulation properties, making them suitable for electrical components, insulation materials, and thermal barriers. 

  For instance, PEEK plastic is used in electrical connectors, PTFE plastic is commonly used in cable insulation, electrical wires, and circuit boards, and HDPE is commonly utilized in insulating sleeves.